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Author: Jeff Jackson

Three translucent molded plastic containers are shown in a tray fixture under bright lighting, suggesting mass production in an injection molding setup; the image highlights molding as a manufacturing process prone to defects such as porosity or leakage. The containers appear uniform in shape, with fine seams and surface details visible. The mold or fixture holding them conveys the industrial context. This visual supports discussion of why molded parts require rigorous leak testing in common manufacturing processes to ensure airtight or watertight integrity.

Common Manufacturing Processes That Require Leak Testing 

Leak testing is a critical quality control process in manufacturing, ensuring that products meet performance and safety standards by preventing…

IV tubing laid out on a metal table in a warehouse with the overhead door open.

How External Influences Affect Air Leak Testing (and How to Fix Them) 

Air leak testing is a precise process that requires controlled conditions to ensure accurate and repeatable results. However, various external…

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closeup view of large, rugged tires, part of the chassis of an off-highway dump truck

Understanding the Impact of Part and Test Volume 

When it comes to performing a leak test, one of the key factors that can influence the test is the…

Three Zaxis Isaac HD Modular Production Air Leak Testers, running a variety of leak tests - Pressure Decay, Vacuum Decay, Mass Flow, Pressure Cracking, Burst Pressure, Chamber Tests, etc

Leak Testing Overview

Leak testing is a critical quality control process that ensures a part, product, or system does not allow fluid to escape or enter beyond an acceptable threshold. Whether in the automotive, medical, aerospace, electronics, or industrial sectors, detecting leaks early in the manufacturing process prevents costly failures...

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Water bubbles over blue background demonstrating dunk leak testing, with black banner across bottom of image with Zaxis logo

The Future of Leak Testing: Why Air Leak Testing is the Smarter Choice

For decades, dunk testing has been the default method of leak detection. It’s simple—submerge a part in water, maybe pump…

Mechanic in the automotive industry working on a vehicle, pressure rise leak testing for fuel regulators

Pressure Rise Leak Testing for Fuel Regulators

Ensuring the safety and reliability of fuel systems is critical, particularly in industries like automotive. Fuel regulators, key components responsible…

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