Leak testing is an essential step in any manufacturing process. It ensures your products meet guidelines set by the FDA, USDA, OSHA, FMCSA, and other regulatory bodies applicable to your industry. Leak testing also guarantees no problems have occurred during manufacturing and allows you to mitigate risk while delivering high-quality components.
Traditional leak tests involve submerging a component in water and visually checking for bubbles. However, according to Sandia National Laboratories, nearly 30% of leaks are missed when the results depend on a human inspector. Automated air leak testing for manufacturing systems can remove this risk. They enhance your OEM manufacturing process by collecting and analyzing data, streamlining repeatable testing to ensure quality, and eliminating the chance of human error.
The Problems with Traditional Water Dunk Testing Processes
Water dunking, also called bubble testing, remains the oldest leak test technique. Still used in manufacturing lines across sectors, water dunking is often inefficient as it takes a long time to complete, features low sensitivity, and requires an operator to visually identify leaks. Other challenges include:
- Difficult to maintain consistent conditions
- Water is easily contaminated
- Viscous materials can mask leaks during testing
- Time is lost due to long test times, cleaning, and drying a part after testing
- Large water tanks use up valuable space on production floors
Automated Air Leak Testing During Manufacturing Processes Creates More Efficient Systems
Automated air leak testing used during manufacturing processes will enhance your system’s overall efficiency while improving the quality of your final products. Air leak testing is non-destructive as it uses dry air to check for defects and has a smaller physical footprint. Various types of automated air leak testing for manufacturing are available to match your specifications, such as:
- Pressure Decay Tests
- Vacuum Decay Tests
- Mass Flow Air Leak Tests
- Chamber Tests
- And other automated air leak methods
If you need help determining which automated air leak testing system is best for your OEM production, contact Zaxis today. We’ll work with you to navigate your options and find the right solution for your processes.
Automated Leak Testing Saves Time & Money
Automating air leak testing during manufacturing saves you time, money, and labor hours. The leak tester will notify line operators if suboptimal conditions occur, making it easy for floor workers to quickly address issues, malfunctions, or problems. Product defects are identified faster, minimizing turnaround time. As less employee oversight is required, your manufacturing team is freed up to address higher-order concerns in your facility.
Accurate & Repeatable Methods for Precision Manufacturing
Compared to more traditional water dunking test methods, automated air leak testing delivers precision results with a higher degree of accuracy and repeatability. Reliable automated testers made by a trusted manufacturer—such as Zaxis, Inc—are designed to improve over time as more data is collected. Fewer defective products leave your facility as you refine, enhance, and create a more efficient manufacturing process using automated leak testing methods.
Scalable Automated Leak Testing Systems Fit Your Specifications
Digital leak testing systems used during manufacturing processes allow you to scale production and increase the speed of quality assurance testing. Multiple types of leak testers are available to match your needs, and automated leak testing systems are configurable to meet most specifications.
Call 801-264-1000 to speak with an automated air leak testing expert and find the best equipment for your manufacturing facility.
Automated Leak Testing Methods for Manufacturing in Any Industry
As manufacturing methods become more automated, advanced, and digitized, all aspects of your production must keep pace. Automated leak testing used during the manufacturing process is an excellent way to certify product quality while keeping up with demand. Automated leak testing maximizes efficiency across industries but is particularly useful in manufacturing:
- Medical devices and components
- Automotive parts
- Aerospace components
- Consumer goods and electronics
- Packaging applications
- And much, much more!
Contact Zaxis to Order Automated Leak Testing Systems for Your OEM Outfit
Zaxis Inc is a leading USA-owned and operated automated leak testing system manufacturer. Our leak testers are explicitly designed for OEM assembly and manufacturing lines. We’ve engineered our products to support you as you build quality products that meet stringent regulations to satisfy your customers. Your success is our success, and we are ready to help you navigate our automated leak testing systems to find the best solution for your facility.