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Burst Pressure Leak Test

What is a Burst Pressure Leak Test?

A Burst test is a destructive pressure test that will measure the maximum pressure at which an object will catastrophically fail or “burst.” During this test, an object is attached to a test port and pressurized with regulated air. Pressure sensors measure the pressure ramp rate and burst event, then compare them to predetermined limits for pass or fail. This test type is of particular use to design engineers. It can assist with things like material selection and component geometry. A burst test can also be a non-destructive test when run on products such as check valves.

Burst pressure leak testing equipment setup for measuring system integrity under high pressure | Zaxis Inc
Diagram showing burst pressure leak test flow from air supply to product, illustrating testing process and system setup | Zaxis Inc

Here’s how it works:

  1. The product is attached to the test port and the test sequence is initiated.
  2. The Test step, pressurizes the part with regulated air through  a needle valve or a programmable electronic regulator.
  3. During the Test step the ramp rate of pressure is measured by the Isaac’s pressure sensor.
  4. When a burst occurs a small drop in the ramp rate occurs triggering the burst event. The pressure is recorded and compared to limits for pass or fail.
  5. The remaining pressure is Vented for safety.

Sample Applications:

  • Catheter
  • IV Set
  • Check Valve
  • Tubing
  • Bag

Why Choose Zaxis for Burst Pressure Leak Testing

Selecting the right partner for burst pressure leak testing is critical to ensuring product safety and performance. Zaxis combines advanced testing equipment, precise measurement techniques, and experienced technicians to deliver reliable results every time.

  • Accurate Pressure Measurement: Detect even the smallest leaks with precision sensors
  • Customizable Test Programs: Tailor burst tests to meet unique product specifications
  • Comprehensive Reporting: Get detailed insights for compliance, quality control, and product development
  • Fast Turnaround Times: Efficient testing without compromising accuracy
  • Industry Expertise: Decades of experience supporting manufacturers across multiple sectors

Ensure your products meet the highest safety standards with Zaxis.

Request a Burst Pressure Test Today or Contact us for more information.

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Ensure product reliability with Zaxis burst pressure leak testing. Our high-precision testing evaluates the strength and integrity of components under extreme conditions, detecting leaks and weaknesses before products reach the market. Ideal for pipes, fittings, and pressure-sensitive systems, Zaxis testing provides accurate, repeatable results to support quality control, regulatory compliance, and product safety.

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